Weil McLain 382-200-320 Burner Replacement Kit

The Weil-McLain 382-200-320 Burner Replacement Kit is an essential OEM kit designed for specific Ultra Series gas-fired boilers, including models Ultra 80, 105, 155, and 230. This comprehensive kit addresses common combustion issues such as ignition failure or uneven flame patterns caused by thermal stress on the burner head. The burner cone and ring assembly ensures proper air-fuel mixing and gas distribution, while the included silicon carbide igniter provides reliable ignition cycles under high-demand conditions. To maintain airtight combustion chamber integrity, the kit features a high-density blower flange gasket and igniter gasket to prevent flue gas leakage. Utilizing this HVAC replacement part restores thermal efficiency and optimizes CO2 levels within the heat exchanger. When performing a Weil-McLain Ultra boiler repair, replacing these components simultaneously eliminates the risk of nuisance lockouts and ensures the burner operates within original factory specifications for pressure drop and BTU output.

Key Benefits

• Precise Compatibility: Engineered specifically for Weil-McLain Ultra Gas Boilers, ensuring exact fitment and alignment of the combustion components.
• Complete Combustion Solution: Includes the 382-200-320 burner head, blower seals, and ignition hardware required for a successful field overhaul.
• Enhanced Thermal Performance: Restores the flame geometry to prevent localized overheating of the heat exchanger sections.
• Leak Prevention: High-grade gaskets and seals included in the kit maintain a positive seal against combustion pressures.

Common Questions

Which boiler models use the 382-200-320 kit?
This kit is compatible with Ultra 80, 105, 155, and 230 series boilers. Verify your specific Series (1, 2, or 3) against the boiler's rating plate to confirm the burner configuration.

Do I need to replace the blower flange gasket during every burner service?
Yes, the blower flange gasket is a single-use compression seal. Reusing an old gasket can lead to air-fuel ratio imbalances and potential safety hazards.

Why is the burner cone assembly showing signs of cracking?
Repeated thermal expansion and contraction cycles eventually fatigue the metal. Replacing the burner cone and ring assembly is standard preventative maintenance to ensure high-efficiency combustion.

Disclaimer: While we strive for 100% accuracy, product data and specifications are subject to change. Please contact our team to confirm compatibility or technical details before purchasing.