Weil McLain 382-200-325 Burner Replacement Kit

The Weil-McLain 382-200-325 Burner Replacement Kit is an essential service component designed specifically for Ultra Series gas-fired boilers. This comprehensive kit addresses common ignition failures and combustion instability by providing a complete burner assembly overhaul. Engineered for high-efficiency heat exchangers, the kit includes a precision-machined burner cone and ring assembly, ensuring proper flame pattern and fuel-to-air mixing ratios. Periodic replacement of these components is critical for maintaining AFUE ratings and preventing carbon buildup within the combustion chamber. The inclusion of a high-grade nitride igniter and vital blower flange gaskets ensures a vacuum-tight seal, eliminating the risk of flue gas leakage or erratic gas valve performance. For technicians performing annual maintenance or emergency repairs, this OEM-spec boiler repair kit provides the necessary tolerances for seamless integration with existing condensing boiler systems. Utilizing genuine Weil-McLain burner parts ensures that the equipment operates within original factory parameters for long-term reliability in demanding hydronic applications.

• Optimized Combustion: Restores proper flame propagation and gas distribution across the burner surface.
• Complete Seal Integrity: Includes a replacement blower flange gasket to prevent CO leakage and pressure switches from tripping.
• Direct OEM Compatibility: Specifically engineered for the Ultra Series 3 and Ultra Series 4 boiler configurations.
• Reduced Maintenance Downtime: Consolidates all necessary ignition components and gaskets into a single field-ready kit.

When should the burner cone and ring assembly be replaced?
Replacement is recommended if physical degradation, warping, or significant carbon scaling is observed during a combustion analysis or if the boiler exhibits persistent "flame lost" lockouts.

Are the igniter screws and washers included in this kit?
Yes, the kit includes the igniter, igniter gasket, and the specific screws and washers required for a secure, vibration-resistant mount.

Will this kit work for all Weil-McLain Ultra Series models?
This kit is specific to certain BTU inputs (typically 80/105/155/230 models depending on the series). Always verify your boiler size and serial number to ensure the burner replacement kit matches the manifold requirements.

Disclaimer: While we strive for 100% accuracy, product data and specifications are subject to change. Please contact our team to confirm compatibility or technical details before purchasing.